ST1300 - Narrowly Avoided the Water in Fuel Problem

jfheath

John Heath
Joined
Mar 18, 2006
Messages
3,143
Age
71
Location
Ilkley, W Yorkshire, UK
Bike
2013 ST1300 A9
Opened the fuel cap to find the surround very nearly brim full of water. ie the water surrounding the neck of the fuel opening was just below the top of the lip.

There is a drain hole on the left hand side, which clearly wasn't working. I soaked up the water with tissue and set to trying to find the blockage. An old puhsbike brake cable revealed where the blockage was. About half way down the length of the metal tube that runs inside the tank. But repeated stabbings with the flexible cable had no effect.

Time to lift the tank and get out the air compressor. I covered the neck of the fuel tank with ductape, and separated the rubber tube at the joint near to the seat tube, and gently fed air into the tube. That did the trick - whatever was blocking it (it was a couple of small stones, surrounded by muck that had formed a hard ish aggregate) - came flying out. It had a slight rust tinge to it.

I fed some WD40 down from the top end, and applied a flow of air to see what it would bring out with it. It didn't look to bad. So then I clamped off the bottom of the tube and poured some engine oil down until the tube was full, Closed up the fuel cap and left it there to soak for a while. I think ACF50 would have been a better option, but this will do for now. Then I let it drain out, and made a mental note to repeat the process every so often.

edit
Since this was first written, there have been a couple of posts elsewhere about fuel leaking out through the same drain hose. If this happens it is probably due to the metal tube inside the tank rusting through, allowing fuel to leak out, and the same hole will also allow rain water to leak in.

I think that servicing that tube is something that needs to be added to every service.
 
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Interesting. And how does the water get there? Bad or no seal? Condensation? Or just your lovely UK weather :)
 
The gap between the cap and the circular surround which is bolted to the tank is just that - a gap. It rains, water gets in. The seal is on the filler cap itself, so any water flowing down there cannot get into the petrol while the cap is locked on.
If the overflow tube is clear, then you will never see it - put the bike on the side stand, it all drains out before you unlock the filler cap.

The problem was that mine couldn't drain out.
Thanks for that, hadn’t ever really looked at mine before.
 
I failed to do my yearly service of this tube as I had suggested. I did it once, and use ACF50 down the tube - but for the last two years I have had a sheet if plastic covering the filler cap, tucked underneath the baglux tank 'bra'.
Time to look again.

The oily core was still doing its protective job.
There was a lot of fine grit around the filler neck.
I separated the tube just behind the left rear of the tank - straight connector - and blasted it with compressed air, having first taped over the fuel tank filler neck, and put a piece of kitchen towel over the houl - to see what came out.

It was fine. No blockage.

I out it back together before thinking that I ought to check the bottom half of the pipe.. Uncoupled the connector again and this time blasted the lower hose. POPP ! Out shot a plug from the bottom of the hose.

I found a long thin screwdriver, and probed the other tube. It was becoming blocked for the bottom two inches.
 
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