ST1300 Clutch Lever Installation

TwoBrittanys

TwoBrittanys

aka itsbent
Joined
Jul 9, 2010
Messages
357
Location
Forest Hill, MD
Bike
'04 ST1300ABS
I got me a new clutch lever for my '04 ST1300. I want to install it myself if I can. I was looking at the parts diagram and wondering how part # 3 is removed from the lever. Does part # 2 thread into it or what? When I take the worn out lever off are parts going to go flying out across the shop floor? If they do I'll never find them. Can someone walk me thru this.
 
I changed the lever on mine. It's as simple as it looks. There's a snap ring in the master cylinder that keeps the important stuff inside. Just undo the nut on the bottom of the clutch lever and pull the bolt out from the top. (4.3 ft/lb is the proper torque when reinstalling.) There's a little bushing that fits into the clutch lever that you may have to move from the old one to the new lever (I don't know if your replacement lever came with one.)
 
roginoz said:
I changed the lever on mine. It's as simple as it looks. There's a snap ring in the master cylinder that keeps the important stuff inside. Just undo the nut on the bottom of the clutch lever and pull the bolt out from the top. (4.3 ft/lb is the proper torque when reinstalling.) There's a little bushing that fits into the clutch lever that you may have to move from the old one to the new lever (I don't know if your replacement lever came with one.)
Click to expand...



:plus1: What he said
 
It isn't that hard. I didn't take a look at the part list but remove the nut on the bottom and remove the pivot bolt. Hold the lever as it is under a little spring pressure. Not enough to fly across the shop but there is some pressure. There is a brass bushing that is held in place by the pushrod. You will want to move the bushing over to the new lever unless you got a new one. Slide it all back together and you will be all done. There isn't much to it.
 
itsbent said:
I got me a new clutch lever for my '04 ST1300. I want to install it myself if I can. I was looking at the parts diagram and wondering how part # 3 is removed from the lever. Does part # 2 thread into it or what? When I take the worn out lever off are parts going to go flying out across the shop floor? If they do I'll never find them. Can someone walk me thru this.
Click to expand...

Part #3 just slides into the hole in the lever, put a little lube on it during assembly. Part #2 just fits into a recessed hole in part #3, lube the end of Part #2 as well so it doesn't wear Part #3 as quickly.
 
Byron said:
Part #3 just slides into the hole in the lever, put a little lube on it during assembly. Part #2 just fits into a recessed hole in part #3, lube the end of Part #2 as well so it doesn't wear Part #3 as quickly.
Click to expand...

VERY IMPORTANT: Lube that area with silicone grease only. Petroleum-based greases will ruin all of the seals and rubber parts.

--Mark
 
Thanks Fellers. BTW I got the ADJUSTABLE lever from the RR1000R Honda P/N 53180-MEJ-006. The bad news is that its about a half inch shorter than the stock lever. The good news is that its the same length as the front brake lever! The best news is thanks to you all it took about 2 minutes to install and a minute of that was finding my white lithium grease. You'll need a 10 mm wrench and a wide blade flat screwdriver. Dont forget to protect your tank! 2 Photos attached.
 

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