The class have simplified the list as follows:
Mechanical
Bypass - Fuel pump/filter/vacuum cutoff. This takes care of a multitude of known failures (including vacuum bypass mentioned by
@paulcb )
Electrical
Bypass all switched earth protection with one relay contactor
Bypass all switched 12v protection with one relay contactor (includes Ignition switch fail mentioned by
@jrp ) (this needs to be hidden seeing as it overides the need for a key !!)
Separate feed for Facet fuel pump in mechanical bypass
Add voltmeter and adjustable voltage sense feed to alternator, double as both bypass and voltage output control
Separate LED running light front and rear that acts as bypass, have function normally and can be used to see at roadside (thanks to
@SMSW for the input on this)
Separate switch for radiator fan that doubles as both bypass and manual operation
There is some discussion about using an
m-unit for the above (thanks to
@merv shepherd for steer to this unit in another post) because it also gives a starter supply bypass and of course there was a lot of suggestion about putting in a CANBUS in parallel but thats the nature of teenagers, go digital regardless
special thanks to
@SMSW for the stuck thermostat input, that has sparked a lot of class discussion and some very creative bypass theories, will be interesting to see where they take this one
Appreciate all the people who gave input
Still open for any further suggestions
PS I use a technique for teaching thats called 'immersive socratic', fancy name for creating a scenario that the students can relate to and then having them work out the solution, its immensely effective because it always starts with a story (and usually a joke) and ends with bult in 'homework' that everyone is happy to do !