Aerostich Roadcrafter review

Joined
Feb 27, 2011
Messages
1,549
Age
53
Location
Rindge, NH
Bike
2006 ST1300
I had always admired the Aerostich gear but never had the money for it. I always thought of the Roadcrafter as a top of the line suit that only the most serious of riders could afford. But as my existing suit aged I played with the numbers and found the Roadcrafter to be right on par with a more midrange suit, once everything was factored in. I was kind of forced into making this purchase (or at least SOME kind of purchase) after a recent failure of my nearly new riding pants. Being the 3rd zipper failure on the 2nd pair of pants of the same brand in less than a year, I no longer trust them for the long haul. Since I had a trip planned, and my warrantied pants wouldn't be back until 3-4 weeks after the trip was over, I had a decision to make.

This is where I need to describe my current suit. I use a Joe Rocket jacket purchased new in 2002. It has been great, was very waterproof for the first 5+ years, but is now faded and only somewhat water resistant. Due to the age I really can't guess how much longer this jacket will last. My pants are 2 month old Joe Rocket pants that the fly zipper had failed on. Research has found this is a very common problem for newer Joe Rocket gear. For bad weather I use a 5 year old Firstgear Rainman suit which works well, but like the jacket, could be near the end of its useful life. Taking all of this into account, it made little sense to just purchase a new pair of pants to use as a spare. Due to my size, my options are limited- choices are either Motoport, Aerostich, or Joe Rocket.

Once I priced out what replacing my aging suit would cost- aprox. $250 for a decent jacket, $250 for decent pants in my size, and at least $125 for a decent rain suit, and I'm up to $625. For roughly $100 more I found a discounted Roadcrafter in my size that was only used for a photo shoot. With help from a very good friend who was concerned that I have a safe and comfortable suit for trips, I ordered the Roadcrafter, which arrived the day before I was due to leave on a 2700 mile round trip, 3-day ride.

My first impressions were that the Roadcrafter seemed heavy and thick. Once I compared it to my old gear, the whole suit actually only weighs about what my Joe Rocket jacket alone weighs. The quality of the stiching, pocket placement, padding, etc. were all what I would expect from a high-end suit. I tried it on and found it very easy to get into. I took a quick ride down the road to try it out and found it worked very well. I should note that due to my ongoing diet I went with a size smaller than what Aerostich's sizing chart shows. Since I'll be using the Roadcrafter for trips, but no commuting, I will rarely be wearing street clothes under it, so the smaller size works out fine. Hopefully by the end of the summer I'll have lost enough to allow me to wear extra layers under it more comfortably.

After my 2-mile test ride I packed up for my trip. My first leg would be a hard push of over 1300 miles after work, so I was putting as lot of faith in the new suit. Aerostich says the Roadcrafter takes around 500 miles of use to break in, so I would know by morning how its working out. I dressed in a pair of LD Comfort shorts and a T-shirt under the Roadcrafter then hit the road. After a few hundred miles I was still very comfortable and had high hopes for this suit. As the sun came up I had over 700 miles on the Roadcrafter and was only getting happier with it. It kept me warm during the cool night, with temps in the low 60s. As the sun came up it was already in the mid 70s and rising quickly. I opened the two armpit vents, loosened the sleeve cuff zippers, and unzipped the back zipper. This one would require partially removing the suit to reach, so I just found a nice person at a gas stop to open it for me.

During my breakfast stop I found that in "touring mode" the suit is a slight bit inconvenient. I unzipped and removed the top half of the suit and let it hang during meal stops, but it wasn't exactly convenient. This could be easily overcome by wearing shorts or light pants under the suit, as many people do. If I was on a shorter ride with planned stops I will do just that; but the comfort level of the combination of the LD Comfort shorts and Roadcrafter just can't be beat.

Later in the day I saw temps as high as a very humid 98 degrees, but with the vents open the Roadcrafter was fine. I saw a couple hours of rain ranging from light drizzle to a short period of heavy rain and I stayed perfectly dry.

By the time I got home I had done over 2700 miles, spent at least 14 hours in temps above 90 degrees, and hit a bit of rain. I was more comfortable than I had been on any previous ride. I'm sold on the Roadcrafter...it was worth every penny!

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Excellent review.

I bought mine after a buddy crashed his FJR1300 off the side of Hwy 58--totaling the bike and breaking his left arm. He still owns the RoadCrafter he crashed in, and it has only a couple of small scuffs.

There may be a better all-around suit out there--but I haven't heard of anyone who's found it.
 
Great choice Jim, Now if we can just get a pic of you in it on the wife's yellow bike.. LOL
 
+1 Jim. I'm a member of the 'choir.' :)

I semi-retired my 21 year old RC 2-pc last year when the seam seal tape finally gave up the ghost. Wore it for old-times' sake at Curt's memorial recently. Amortized over the years it's one very smart buy, IMNSHO. Bought a new RC 2-pc at Duluth enroute to WeSTOC last year and got the 'in-store' discount.

The 2-pc with the bib accessory gives a lot of flexibility, vs the 1-pc RC. In either case, I recommend getting the hip and back pads. I feel naked just sitting on my SSMST without my 'STich' on, and of course I'm ATGATT if the ST's moving.

Also JMNSHO, but I think weaving a few strands of kevlar into a nylon fabric is pure sales hype, and the idea of a separate waterproof liner for mesh gear is plain silly [won't repost my rant about these ideas in this thread]...

John
 
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Thanks for the review. I wish RC'ers weren't so danged ugly though! May have to get one some day anyway and forget about my vanity.:cool:
 
a big +1 to that! I've had rash...spent a summer changing bandages. Now I don't care what I look like...my gear is chosen to reduce the chance of a crash (bright colors) and protect if that doesn't work.

Sent from my LG-US670 using Tapatalk 2
 
I bought my first Roadcrafter in 1992, and still own it. Other than the occasional trip to MN for a zipper replacement my stich has been the best thing since buttered popcorn. I bought a second suit 2/2 around 2000, gave suit 1/2 to a buddy who rode for a couple of years and then retired from riding... bought suit 1/2 back from my buddy and have been using it ever since. I commute daily and wear my stich every ride. When on occasion I wear something else like a leather jacket and riding pants, I feel naked.

TINK
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Great review...I'm in the choir as well and love my RC. I haven't ried wearing it in hot weather, although I know many people swear by them for summer rides. But for cold/wet rides it cannot be beat. LOVE my RC suit.
 
I bought my one piece RC from ACL about 3 years ago . I think he called it , " Shopping at Terry Mart " . Anyways , I've spent many hours riding in all kinds of conditions and I have to say that this thing is like the swiss army knife of motorcycle clothing. It's great . I wear jeans and a t-shirt under it most times and if it's cold out I wear a heated jacket liner under it. I admit that these suits look a little goofy when you're walking around in them but they're not meant to be a chick magnet . It's made to fit you when your riding the bike and to protect you in the event of a fall. It takes all of about 10 seconds to take it off so I never have to wear it into a restaraunt or any other place where people might point and laugh. It an awesome suit and I plan on using it for many years to come.
 
Me too! My RC is a 1988 model (I'm the second owner) with well over 500,000 miles on it...It's never been crash tested, but it still keeps rain out and I have every reason to believe that it will just keep on going...
 
Do your shoulder pads stay in place? I bought a RC jacket on eBay and everything is great except the shoulder pads tend to stick out of the pockets at the top and have fallen out while holding the jacket to open the rear zipper.
 
You don't have them installed fully. I suspect the second flap hasn't been pulled over the pad. The Stich pads are PITA to install in their pockets, especially the elbow pads.

IINM, there's instructions on their website.

John
 
I bought a Roadcrafter Light suit earlier this year but only started using it this month.

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I was worried it would be really uncomfortable in the Texas heat so I waited for our first cool day (55 deg) to try out the suit. The suit felt like a tight fit but I had tried it our so I knew that I could wear thin pants and a layer with my warm and safe heated jacket underneath it. Off the bike it feels restrictive but that may be because it is new. On the bike it felt great, in fact I did not feel it!

On my first ride I did not wear anything but shorts and a T-shirt. It was 55 Deg and I immediately felt cold so I stopped and closed the underarm vent zips, the wrist zips and closed the collar. The rest of the ride was very comfortable.

The next big test was a 700 mile trip out to Big Bend. Weather outbound was forecasted as warm but mixed with rain so I decided to wear the Roadcrafter rather than my Olympia mesh jacket. Even at 85 deg the suit was very comfortable with the underarm vent zips, the wrist zips and rear shoulder zip open. A light rainstorm only meant I had to close the collar to stay dry. For the majority of the trip out and back I wore padded bicycle shorts and a Moto-D Underwear suit. The Roadcrafter suit was really comfortable up to 90 deg at which point I would prefer my Olympia mesh jacket. It was comfortable down to 50 deg with just the Moto-D underneath but any colder and I would have stopped to put on my Warm and Safe heated jacket.

This suit is definitely windproof. I have experienced only light rain so I cannot yet comment on how waterproof it is at this point.

I agree that this is a very expensive suit but also believe that it is very well made and should give me many years of use.
 
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