- Joined
- Feb 11, 2006
- Messages
- 8,064
- Location
- Jacksonville
- Bike
- GL1800 R1200RT NC700
- 2025 Miles
- 008576
Tonight I removed and disassembled the forks in order to remove and replace the two bushings in each leg that are wear parts. At 73,600 miles the fork still worked very well but just doing some preventive maintenance while the Showa rear shock is sent off for rebuilding and revalving. I was surprised to find all the moving parts in the forks in excellent condition. I could just clean things up and put it all back together with the old bushings and probably get another 75,000 miles out of them. I already have the new parts so I will install them anyway and the fork could be good for 175,000+ miles at this rate. I did change the fork oil at 35,000 and 55,000 miles using Showa oil. I mix my own 6.7 weight. Some owners have reported bushings worn out at as little as 20,000 miles. I can't imagine how that could be. It is possible to look at the wrong side of the bushing and see bare copper and think it is worn out but the wear is on other side.
The two middle slider bushings in each row are used. The wear limit is 75% of the Teflon area worn away to the copper surface. One had no wear areas showing through yet and one had 25% area where the Teflon was worn very thin but was not bare copper yet. The lower row is the upper bushing, the one that bears on the chrome fork tube, and they had no wear areas showing at all. They are literally like the brand new ones to either side. There is a reason for the Honda price premium we pay for these things.
The two middle slider bushings in each row are used. The wear limit is 75% of the Teflon area worn away to the copper surface. One had no wear areas showing through yet and one had 25% area where the Teflon was worn very thin but was not bare copper yet. The lower row is the upper bushing, the one that bears on the chrome fork tube, and they had no wear areas showing at all. They are literally like the brand new ones to either side. There is a reason for the Honda price premium we pay for these things.