Article [13] ST1300 - STock Exhaust Modifications

Re: STock Exhaust Modifications.

Pete if you ever head down to Ga or heck close lol, let me know I would like to hear her.
 
Re: STock Exhaust Modifications.

Were there any performance/mileage improvements?????

Great presentation and explination, thanks.:bow1:
I have gotten 45-52 mpg on several tanks in a row so I do think the MPG's are a little higher with the modified pipes...
 
Re: STock Exhaust Modifications.

do know where the cats are located in the muffler and what type bb's or ?
is your st a 2008 thanks
 
Re: STock Exhaust Modifications.

The cats are located in the front of the muffler where it starts to get larger. They run from the large round part back into the triangle part. It is the honeycome type cat.
 
Re: STock Exhaust Modifications.

I'm interested it this for heat reason.

The heat if fine everywhere else, but my feet cook....and yes I wear nice thick boots.

Did it help the heat at your feet?
 
Re: STock Exhaust Modifications.

picked up a pair of mufflers and pipes cheap on ebay, own a v65 sabre and love the sound of it, will try the punch through mod myself here shortly. Was originally thinking of gutting the mufflers and packing them slightly with some high quality steel wool similar to the way glass packs used to be packed.
 
Re: ST1300-STock Exhaust Modifications

I did the "punch out" modification on a '78 Harley Sportster many, many years ago. The bike stayed quiet at idle but it certainly opened up the top end and it would shoot blue flames out the exhaust on decel at night time. It had a nice mellow bark on hard acceleration, too. It really helped that p.o.s. perform better but nothing ever helped it to stop or handle a corner.

Ever since owning the ST I've been thinking of doing the same mod, but I did not want to chance messing up my ST with negative results. Now I have done it, many thanks to Mondo for giving me his old stock cans to experiment with. So far, I've only put on 150-200 miles since the modded cans were installed but the fuel economy does seem to have improved according to the bike's computer. Note: my '07 had a heat shield on the left exhaust for the ABS brake lines, his cans did not have that same heat shield.

In order to punch these out to the maximum diameter without hurting the outlet tubes, I custom cut a punch out tool on the lathe within 0.015" of the tube's inner diameter and mounted that on the end of a 0.500" steel rod to hammer it home in 2 or 3 hits. It works great.

I have a sound meter so I took before and after mod readings with the bike in the same location at various rpms. The meter was set approx 12' behind the back of the ST (on center stand, bags & top box on) and approximately 3.75 feet high. The sound meter was set on slow response and varied on the A & C weighting options. The results are as follows:
RPM A position C position

idle 70 db 84 db stock
69 db 82 db punched out

4000 rpm 82 db 90 db stock
84 db 89 db punched out

6000 rpm 86 db 95 db stock
85 db 92 db punched out

It does not seem right that the end result was mostly quieter than stock. Perhaps the drop in pressure and minimized length of travel may have an effect on the output noise levels. The amount is negligible anyway. I checked the battery before and after taking readings and it was still good. The meter's position was not changed during any of the data collection. I believe the numbers to be valid.

I took the bike for a ride with the modded cans and I did not notice any sound difference at all except for some popping on downhill engine braking. The fuel economy meter showed an increase but the ride was too short to draw conclusions on that matter. The "seat of the pants" meter showed about the same but I rarely twist the throttle fully anyway. So far, I'm happy to keep this mod in effect.

Anyone who wants to borrow the tool is welcome to give me a call and stop by. It's about a 60 second operation to knock out all 4 tubes.
 
Re: STock Exhaust Modifications.

RE the stock muffler mods. Had mine done recently. Removed the outer end cap and cut out the two small pipes right through the internal end plate and the three compartments, using a 30mm metal cutter attached to a long extension to the drill. Pressed out the holes in the external end cap to (32mm) to accommodate a 30mm pipe (external measurement) . These small pipes were only 30mm long as well and were stainless steel welded to the inner end plate. The external end cap was stainless welded on again, and the 30mm pipes only just protruded through the external end cap. The idea was to keep the look of the muffler as close as possible to original. You would need to look closely to notice the difference. It is noisier, (has a nice burble) but not uncomfortably so at the idle and up to about 40kmh. When you crank the throttle the noise is less than expected, and there is no drone in the helmet at any time. At speed, as the rider, you cannot hear the bike. Have received quite a few favourable comments on the sound, but more importantly, my fuel consumption has improved, and the bike is certainly more responsive. Took 4 hours and cost $250. Love the result. Regards Rikj (Australia)
 
Re: STock Exhaust Modifications.

My completely stock 06 is almost embarrassing - sometimes sounds like someone is
running a Brothers' sewing machine flat out. Butt - good mileage, great acceleration
good cornering - I just wear wear plugs!
 
Re: STock Exhaust Modifications.

Well this is now the third bike I've done this to with the same tools and I LIKE the outcome. (CBR1100XX and KLX 650 are the others) Seems all mufflers have the same internal construction.

First off on the ST1300 the "Sewing machine" sound is the gear primary drive and the counterbalancers; THAT noise will always be there.
If you decide to do this first take some time to listen to your stock pipes. Remove the bags (they quiet the results) and stand at the side and rev up and down with the engine fully warm. Also stand at the rear and listen.
I found that from the side, the engine noise was louder than the exhaust sound. Just like my XX was.
Since the ST has 2 outlets per muffler you can start slow and work your way up. Punch 1 small hole in each muffler for instance and listen.
Do this with the pipes fully warm, you will punch through like butter.
I start with a rod of all thread 3/16'' thick and 20'' long with a nice sharp point on it.
Using a flashlight run it in one of the exit holes till you hit the baffle plate. It's deep. Now center it in the hole precisely and hit it with a hammer. keep hitting the same spot till you punch through.
Now all you do is move up in diameter, I have 3 rods total, final one is just smaller than the exit hole.
Didn't take me long, pounding and listening till I had all 4 with a same diameter hole through.

Anyone who has/had a V65 Sabre (stock pipes) will love the sound! Noise regs were much less in the 80's. Also much like a VFR.
It's not loud, it's not obnoxious, it's nice.
Now standing at the side, the engine and the exhaust are about the same volume.
Putting the bags back on quiets it even more.
What you are doing is allowing some exhaust gasses a straight shot through the muffler instead of taking a back and forth route to the exit.
Engine seems to rev much quicker, seems much less choked off than before.
Doing this to my XX along with an ignition advancer, and some jetting got me from 135 hp on the dyno to 147 hp.
I have finished the 3/4 punch out in the mufflers I am getting a rather non obnoxious popping under throttle off and a increase in fuel consumption ranging from 19km to 27km per litre for 100km 27km per litre gives me around 700km per tank although not tested yet.. but I did do a half tank test today and received 260km before half a tank was used.. used to be just on 200km for half a tank with about 450km empty with 4 litres in the tank at that point.. engine is more responsive and i do not get the jerk at low throttle any more. In part it is way more driveable and reves a lit easier.. I'm happy with the results even if the consumption was lower the bike certainly runs a lot better and is way more responsive so I'd still be happy. Tone wise is the only downfall it sounds like it farted.. but that's the st engine all over..
 
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Be aware in Australia we have rather a long way between petrol stations
 

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