Hi, thanks for this post, it, in my opinion, is a very educating post.
To start do you really think it increases mpg? I believe taking out the cat. con. is the key element here. It is the first and the most constrict ant here.
I am thinking the back pressure is the factor of the low mpg. It is totally relevant to the last diameter of the exhaust exit, in this case those two little holes at the end of the each pipes.
I am thinking to drill very small holes not only to the inside of the both end holes to the pipe but also to the back part of the exhaust pipe where two holes are. So that will increase the end diameter of the exit. Thus reducing the back pressure.
I cant cut and weld the same section of the pipe to take out the cat. con. I need to find out a different way to fix the cat. con.
Since you take out the whole thing, can you please provide us a diagram about how the pipe is designed? I found one in the internet but it is not detail.....
I need to know how the gas travels, and what is the purpose of those little holes on the outer side of the exhaust walls?
I checked and find out that if you close the holes underneath the exhaust drain holes (the water drain holes) the sound of the muffler gets less louder.
Please, when ever you have time, the diagram will be appreciated.